Sunday, August 25, 2013

Electrical components

In the electric bicycle industry, motor generally refers to motor assembly, including motor heart, gear and so on. Here we are talking about electric Electric motorcycle motor bikes are to motor assembly.
First, the removal of the E-Bike Conversion Kits
Before removing the motor and the controller should first unplug the motor leads, then be sure to record the motor lead wire color and the color of correspondence between the controller. Open the motor cover should be cleaned before for venues to prevent debris being sucked inside the Electric bike motor magnet on the motor. Good cover and mark the relative position of the hub. Note: Be sure to loosen the screws on the corners, so the motor casing. Motor rotor and stator is called the radial clearance gap (air gap), general motors in the 0.25-0.8mm air gap between the motor when removing finished motor failure ruled out, be sure to sign the original cover for assembly, this prevents the secondary phenomenon sweep chamber after assembly.
Second, the motor gear lubrication
If there is a gear hub motor brush and brushless hub motor with gear brushless motor noise began to become larger, or replace the motor inside the gear, all the gear tooth surfaces should be painted with grease, grease or general use of the 3rd specified by the manufacturer lubricants.
Electric car motors
Third, the motor assembly
Before assembling the brush motor, check the elasticity of the E-Bike Conversion Kits spring inside the brush holder, carbon brushes and brush holders checking whether there is grazing, check the carbon brushes in the brush holders can reach a maximum stroke, attention carbon brushes and commutator correct positioning of the in order to avoid carbon brushes or brush card bad grip.
When installing the motor, motor parts should be cleaned first surface impurities, so as not to affect the normal operation of the motor, and be sure to fix the hub body strong, so electrical bike kit conversion as to avoid the installation due to the strong magnet to attract, causing parts of conflict, corruption. Detection 36V normal, the controller outputs E bike conversion kit 5V, 12V normal, normal motor resistor. The motor is connected directly to the 36V battery, the motor is operating normally.

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